Katy, TX | Est. 2022

Custom Patches for Hats,
Apparel & More in Katy, TX

From UV leather patches and Merrow edge patches to PVC patches and single post sewing — Hat Stitch crafts premium custom patches for hats, jackets, bags, and branded merchandise. Locally owned in Katy, Texas.

Get a Free Quote Call (346) 281-6438

4

Patch Types

500+

Orders Completed

5.0 ★

Google Rating

No Min

Most Services

Custom UV leather patch on a hat by Hat Stitch in Katy TX

Our Patch Services

Every Type of Custom Patch

We offer four distinct patch types, each suited for different looks, budgets, and applications. All patches are produced in-house for quality control and fast turnaround.

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UV Leather Patches

Full-color UV-printed leather patches with photographic-quality detail. Perfect for hats, bags, and jackets. Vibrant colors that hold up to daily wear and UV exposure.

Full Color Custom Shape Hat Patches Genuine Leather

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Merrow Edge Patches

Classic embroidered patches with a signature Merrow border — the raised, overlock stitched edge that gives patches a premium, finished look. Ideal for jackets, uniforms, and hats.

Embroidered Overlock Border Iron-On or Sew-On

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PVC Patches

Durable, 3D rubber PVC patches that are waterproof and weather-resistant. Great for tactical gear, outdoor apparel, hats, and bags. Available in custom shapes and colors.

Waterproof 3D Rubber Custom Shape Tactical Gear

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Single Post Sewing

Professional single post machine sewing to attach leather and PVC patches directly onto hats and apparel. A clean, secure, permanent attachment method used by top hat brands.

Leather Patches PVC Patches Hats & Apparel

Custom patches on hats by Hat Stitch Katy TX

Simple Process

How to Order Custom Patches

1

Share Your Design

Send us your logo or artwork via email or Instagram DM. We accept PNG, JPG, PDF, AI, and vector files.

2

Choose Patch Type

Tell us which patch type you want — UV leather, Merrow edge, PVC, or single post sewing. We'll help you pick the best fit.

3

Approve & Pay

We send a digital proof for your approval. Once confirmed, we go into production with fast turnaround.

4

Pick Up or Ship

Pick up locally in Katy, TX or have your patches shipped anywhere in the US. Fast turnaround on all orders.

Custom leather and PVC patches made in Katy TX by Hat Stitch

FAQ

Common Questions

What is the difference between UV leather and PVC patches? +

UV leather patches are printed directly onto genuine leather using UV ink — they have a flat, high-detail, photographic look. PVC patches are made from molded rubber and have a 3D raised texture. UV leather is great for detailed logos and photos; PVC is better for bold, simple designs that need to be waterproof and very durable.

Can you sew the patch onto my hat? +

Yes! We offer single post sewing to attach leather and PVC patches directly onto hats and apparel. This is the cleanest, most professional attachment method and is what premium hat brands use. Just bring your hat and patch and we'll sew it on for you.

Is there a minimum order for patches? +

Minimums vary by patch type. UV leather patches can be done in small quantities. PVC patches typically have a minimum due to the mold setup cost. Contact us with your project details and we'll give you a transparent quote.

What file format do I need for my patch design? +

Vector files (AI, EPS, SVG) are preferred for the sharpest results. We also accept PNG and PDF files. If your file is low resolution, we can work with it — our team will advise if any adjustments are needed before production.

How long does it take to make patches? +

Most patch orders are completed within 7–10 business days from design approval. Rush orders may be available — contact us to discuss your timeline and we’ll do our best to accommodate.